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Inspection template in the LeanSuite app

Last reviewed

Andon and line stop checklist

Daily check that andon lights, pull cords and line stop signals work.

Use this template in LeanSuite

The full question list

The 9 questions in the inspection

Every question is answered Yes, No or N/A. Each No is flagged and asks for a photo and a comment, so the finding arrives with its evidence.

Devices

  1. 1Andon lights, pull cords and buttons are in place and undamaged
  2. 2Each station can call for help
  3. 3Colours and signs are clear

Test

  1. 4Calling for help turns the light or signal on
  2. 5The signal is seen or heard from the leader area
  3. 6The line stops when it should

Response

  1. 7Leaders respond within the target time
  2. 8Stops are recorded with the reason
  3. 9Frequent stops are reviewed

When to use it

  • Every day, before first use or at the start of the shift.
  • The person responsible for the area or equipment answers each question on the spot.
  • Each record starts with: Line.

How it is scored

The template is built with points per answer and a pass mark of 90. In this library every audit is set to pass at 80 and every inspection at 90. Each submitted inspection shows its score and pass or fail, and every No is flagged with its photo and comment.

Change the points or the pass mark after you clone it. How rules and scoring work.

Read and print

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Use this template in LeanSuite

It is ready in the Template Marketplace inside Lean Creator as “Andon and Line Stop Check”. Clone it into your plant, change any question, then schedule it to a person, role or asset with reminders. Auditors complete it on a phone or tablet, with photo evidence where required.

Not on LeanSuite yet? On a 90-day pilot our team sets up your account and digitizes the forms and checklists you use today, this one included.

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