Problems we solve
Start from the problem on your floor
The shop-floor problems manufacturers bring to LeanSuite, one page each: what it looks like on your floor, why the usual fixes fade, and how to close it.
No company email, no login, no say in what gets fixed
Operators with no company email get locked out of your suggestion program. A frontline worker app that signs them in by employee ID, from any tablet.
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You filmed the line. The SOP still isn't written.
You already filmed the line. LeanSuite can create an SOP from video: numbered steps, PPE, tools, and a clip behind every step. Book a demo.
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The map on the wall stopped matching the floor weeks ago
Your current state value stream map was drawn from memory and went stale in a week. Film each step and let cycle and lead times come off the video.
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Finance asks what the Kaizen saved. Nobody can show it.
Kaizen cost savings typed in on closing day never survive finance. Set the target when the project opens and watch the glide path month over month.
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Nobody answered the last idea, so the ideas stopped coming
An employee suggestion program only works if someone answers. LeanSuite routes every idea to an approver and shows the submitter the decision.
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You closed the tag. Two weeks later, it's back.
Without a CAPA effectiveness check the cause never dies. Keep issues open until someone verifies them, lock endless reassignment, send repeats to Kaizen.
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The longest stop isn't the one costing you the most
Your report ranks stops by minutes. See the real cost of downtime in manufacturing line by line, so you work what costs the most, not what looks longest.
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Someone calls in and the coverage plan is one head
A cross training matrix shows who is qualified to run what, so one absence does not stall the line. Schedule by skill and train where you are one deep.
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You spend Monday retyping numbers the plant already has
Stop retyping last week's numbers into a deck. A manufacturing KPI dashboard that reads your sheets, SharePoint or MES, so you act right on the board.
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An SOP with no owner is just a suggestion
Three versions in the binder, no name on any of them. See why SOP compliance slips and how owners, review dates and version control fix it.
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Ask what's open right now and the room goes quiet
Your list stores tags but cannot say what is open or who owns it. A daily management system for manufacturing routes, tracks and verifies every tag.
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You found out who was qualified after the line stopped
Your spreadsheet tells you who was qualified after the line stops. Skills gap analysis software shows the gap by level, station and shift, first.
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FAQs
Starting from one problem
Yes. Start with the module for the problem that hurts most, then add modules one at a time. Your first module is typically live in under a week.
Yes. The 90-day pilot runs any module on your own lines for $3,000 per facility. Our team does the setup, and at day 90 you decide with your own results.
Very little. LeanSuite is cloud hosted, so there is nothing to install, and our team does the setup. IT only joins if you want single sign-on with Microsoft Entra ID or Okta.
No. It runs the frontline routines those systems don't cover, such as daily issues, audits, ideas and Kaizen, and works alongside them. KPI dashboards can pull data from your ERP or MES.
Look through the use cases at theleansuite.com/use-cases, or book a 45-minute demo at theleansuite.com/schedule-demo and bring the problem with you.