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Why teams struggle with Ergonomic study analysis — and what Vision AI changes.
Ergonomists are able to evaluate only a small portion of the tasks involved.
Injuries often become apparent after many years of repetitive strain and overuse.
Risk scores are not recalculated or updated after any changes are made to the layout.
From video upload to actionable output in three steps.
Standard footage captured with a mobile phone is sufficient for this purpose.
The AI analyzes and maps 18 different body joints in each frame, one by one.
Get a risk heatmap with the worst frames highlighted.
This section highlights key statistics that provide insight into the current trends and performance metrics relevant to our analysis.
Built for industrial engineers, CI leads, and frontline supervisors — no AI expertise required.
Feature 01
AI tracks 18 body joints on every frame of footage, building a full skeletal model of the worker's posture in real time. No motion-capture suits, no reflective markers, no manual frame-by-frame logging — just a camera and the footage you already have.
Full-body joint tracking, frame-by-frame
Works from standard video, no hardware
Real-time skeletal posture model
Feature 02
Pick REBA or RULA per task and the score calculates itself straight from the pose data — no manual angle measurement, no scoring sheets. Both methodologies run in parallel behind the scenes, so switching standards mid-audit costs nothing.
Automatic REBA and RULA scoring
Per-task methodology selection
No manual angle measurement
Feature 03
See exactly where injury risk concentrates across the body with a color-coded heatmap generated straight from the pose and scoring data. Instead of parsing a spreadsheet of joint angles, CI leads and EHS teams get an instant visual read on which body regions need intervention first.
Color-coded body-region risk mapping
Instant visual risk prioritization
Generated automatically from scoring data
Feature 04
AI scans every frame of a task and automatically surfaces the highest-risk moments as short evidence clips. Instead of scrubbing through hours of footage to find the posture that matters, supervisors get the worst frame flagged and ready to review.
Auto-flagged highest-risk frames
Ready-to-review evidence clips
No manual footage scrubbing
Feature 05
Every flagged risk driver comes with a linked engineered-control suggestion, not just a score. Instead of leaving CI leads to guess at fixes, LeanSuite ties each recommendation directly to the specific posture or motion causing the risk.
Risk-driver-linked control suggestions
No guesswork on remediation
Actionable, not just diagnostic
Feature 06
Every assessment, score, and recommendation logs automatically into a defensible audit trail. Instead of assembling documentation by hand before an OSHA inspection or internal EHS review, the record is already built and ready to hand over.
Automatic OSHA-ready documentation
Full assessment-to-recommendation trail
No manual record assembly
Why It Matters
Traditional ergonomic risk assessment involves an ergonomist timing tasks with a stopwatch and worksheets, often missing some tasks and restarting when processes change. LeanSuite scores every task from filmed observations, automatically tracks posture frame by frame, and builds the audit trail continuously, ensuring coverage, compliance, and injury prevention from the same footage.
100% Coverage
Score every task, not just the ones an ergonomist sees.
Compliance Ready
Defensible records for OSHA and internal EHS audits.
Lower Injury Rates
Proactively eliminate risk before it becomes a claim.
