Yokoten software shares a proven improvement from one plant with every other plant and tracks who adopted it. LeanSuite records the local win, turns it into a standard, and shows each plant's status.
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The Replication Gap
Multi-site manufacturers fund the same improvement projects at different plants because they have no system to share what works.
Isolated Wins
A good improvement stays inside the plant that made it.
Wasted CI Resources
Three engineering teams spend months solving the same machine defect.
Inconsistent Standards
Customers get different quality depending on which plant made their order.
Centralized Knowledge
One searchable library of validated improvements and standards.
One-Click Deployment
Corporate CI leaders push a new SOP or checklist to every plant at once.
Tracked Adoption
Each plant marks a practice as applicable, implemented or not applicable, with a reason.
HOW IT WORKS
Kaizen & Projects records the win. Lean Creator turns it into a digital SOP or checklist. Best Practice & LMS shares it with every plant and tracks adoption.
Kaizen & Projects
Local Validation & Documentation
One plant runs a Kaizen that cuts scrap. The project records the new process steps and the verified savings, and an expansion section can copy it to another line or plant with a new lead.
Run and validate Kaizen events at plant level
Record the validated savings and the new process steps
Attach the documents that prove the result
Copy a finished project to another area with a new lead, keeping the link to the original
Searchable by machine type, defect code or department, so other plants find it
Lean Creator
Digital Standard Creation
The winning process becomes a visual, digital Standard Operating Procedure (SOP) or an updated audit checklist that any line can repeat.
Convert validated improvements into digital SOPs
Photo and video steps that travel between plants with little translation
Updated audit checklists confirm the new standard is followed
Local plants can add site-specific steps, with permission
Best Practice & LMS
Global Deployment & Adoption
Corporate makes the win a best practice and shares it with sister plants. Each plant marks it applicable, implemented or not applicable, and training goes out through the LMS.
Elevate local wins to global best practices
Push the new standard to every plant through the LMS
Supervisors verify training at each site
Each plant records applicable, implemented or not applicable, with a reason
Adoption, benefit and cost reports show which plants have adopted it
Multi-Site Excellence
Your best day at your best plant becomes the baseline for every plant.
Break Down Language Barriers
Standards built from photos and video, not dense text, travel easily between a plant in Ohio and a plant in Monterrey.
Multiply Your ROI
A Kaizen project that saves $50,000 at one plant is worth $500,000 when it is repeated at ten identical plants.
Enterprise Ready
Scaling across plants takes strong security, strict permissions and reliable uptime. LeanSuite has a SOC 2 Type 1 report and is cloud hosted, with several plants in one workspace and single sign-on (SSO) through Microsoft Entra ID or Okta.
SOC 2 Type 1 report
SSO with Entra ID and Okta
Unlimited users per facility
99.5% Uptime SLA
FAQs
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