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LeanSuite - Lean Manufacturing Software

Lean Studio: A whiteboard for lean teams, with live data on it

Lean Studio is the whiteboard inside LeanSuite. Draw with stickies, shapes and arrows, start from 30 ready-made lean board templates, and put your live KPIs on the same board with 15 data widgets, so the huddle, the kaizen event and the strategy review all run from one screen.

What Lean Studio is

A whiteboard, 30 lean boards and live data in one place

  • Stickies, text, shapes and arrows

    Draw with stickies and text, rectangles, rounded rectangles, ellipses and diamonds, arrows and charts, on a shared board the whole team can edit.

  • 30 ready-made lean boards

    Start from a fishbone, a value stream map, an SQCDP tier board, a suggestion board or an X-matrix instead of a blank canvas, then save your own version to My templates.

  • 15 data widgets

    Put live LeanSuite data on the board: a scorecard against targets, a day-by-day heatmap wheel per pillar, charts, a kanban, a table, or a Power BI or Looker report.

  • Stickies
  • Text
  • Rectangle
  • Rounded rectangle
  • Ellipse
  • Diamond
  • Arrows
  • Charts

On the board

What a board looks like with data on it

Four of the widgets and boards, drawn with sample data.

  • Sample Scorecard widget: safety, quality, delivery and cost KPIs for January to June, each month coloured green, amber or red against its target, with a year-to-date column. Sample data.

    Scorecard

    KPIs month by month against their targets, grouped by pillar, with a year-to-date column.

  • Sample tier board with four heatmap wheels, one each for S, Q, D and C: a ring of the month's days coloured green or red around the pillar letter, with the KPI's current value and change below. Sample data.

    Safety, Quality, Delivery and Cost heatmaps

    A circular calendar per pillar with the pillar letter in the centre: each day of the month is green when the linked KPI met its target and red when it missed, with the current value and its change below. A tag can be created straight from a red day.

  • Sample Kanban widget: improvement actions in to do, in progress, review and done columns, with a limit shown on the in-progress column. Sample data.

    Kanban

    Work items in the stages of a process, with a work-in-progress limit per column.

  • Sample fishbone board: a scrap problem at the head and stickies with candidate causes on the man, machine, method, material, measurement and mother nature bones. Sample data.

    Fishbone (Ishikawa) board

    One of the 30 board templates: the problem at the head, candidate causes on the six M bones.

15 widgets

The data widgets

Each widget as the product describes it.

Tier board

Widgets for a daily or weekly tier board

  • Scorecard

    Review KPIs month by month or week by week against their targets, grouped by pillar, with a year-to-date column.

  • Safety Heatmap

    Visualize events and activities over time using a calendar-style heatmap with character-based patterns.

  • Quality Heatmap

    Visualize events and activities over time using a calendar-style heatmap with character-based patterns.

  • Delivery Heatmap

    Visualize events and activities over time using a calendar-style heatmap with character-based patterns.

  • Cost Heatmap

    Visualize events and activities over time using a calendar-style heatmap with character-based patterns.

  • Custom Heatmap

    Visualize events and activities over time using a calendar-style heatmap with a custom character of your choice.

Charts

Charts drawn from your KPI data

  • Column Graph

    Display your data using bars of different height, great for viewing actual data between date periods.

  • Line Graph

    See your data plotted as points, a good way to visualise trend or compare date period.

  • Single Data

    Emphasise the actual value of a single data over a date period.

  • Pie Chart (Single)

    Represent a single data across multiple categories as a percentage.

  • Multiple Data Series

    See how data affects one another by visualizing multiple data at the same time.

  • Stacked Data Graph

    See how multiple data when stacked make up a total or percentage.

Work

Work items and plain data

  • Kanban

    Visualise work items in various stages of a process.

  • Table

    Display data in a tabular format.

Connect

Reports from other tools

  • External Report

    Embed external reports from Looker, Power BI, or other sources.

30 board templates

The ready-made lean boards

Every board has a page: what it is for, what is on it, how to run a session with it, a worked example on sample data, the common mistakes, how it works in Lean Studio and where its output goes next in LeanSuite.

Problem solving

From a symptom to a root cause and a countermeasure

Process & flow

See a process end to end and where it waits

Team & strategy

Strategy deployment, retrospectives and skills

Use these boards in LeanSuite

The boards live inside LeanSuite. Try the interactive demo in your browser, or pilot LeanSuite on your own lines for 90 days.

Want a printable version instead? The free lean templates are PDF and Excel files for the same methods.

In practice

How teams use Lean Studio in a week

The same whiteboard runs three rhythms: the shift huddle, the improvement event and the monthly review. Each uses different boards and widgets.

  1. 1

    Every shift

    Tier 1 huddle, 10 to 15 minutes

    The team stands at an SQCDP Tier Board or a Daily Huddle Board. The Safety, Quality, Delivery and Cost heatmap wheels show which days this month met target, the Scorecard shows this week's KPIs against target, and the team enters the day's values in the huddle. A red gets a sticky with an owner, a tag created from the widget, or an escalation to the tier 2 board. Concerns that need a cause go on the 3C Problem Board.

    Widgets: Safety, Quality, Delivery and Cost heatmaps · Scorecard · Kanban

  2. 2

    Midweek

    Kaizen event, one to three days

    The event team opens a Fishbone board to spread the causes, a 5 Whys board to drill one down, and a Yamazumi board or a Value Stream Map to see the work. Ideas are sorted on an Impact / Effort Matrix, and the Kaizen Event Report carries the before and after with a Column Graph widget for the numbers. Follow-ups land on the Kaizen Action Tracker with owners and dates.

    Widgets: Column Graph · Line Graph · Table

  3. 3

    Month end

    Strategy review, 60 to 90 minutes

    Plant leadership reads the Hoshin Bowling Chart, a Scorecard widget set month by month with a year-to-date column, against the Hoshin Kanri X-Matrix drawn at the start of the year. A KPI red two months running gets an A3. Reports that live in Power BI or Looker Studio sit on the same board through the External Report widget, and actions are assigned from the board.

    Widgets: Scorecard · Multiple Data Series · External Report

Choosing

Whiteboard or data widgets: which to use when

Stickies and shapes are for thinking together; the widgets are for numbers that should not be copied by hand. Most boards use both.

You want toUseWhy
Spread out the causes of a problemStickies on a Fishbone or 5 Whys boardThinking work: the team writes, moves and argues. No data feed needed.
See today's KPIs against targetScorecard widgetThe number comes from the KPI module with its target and RAG colour, so nobody copies it by hand.
See whether every day this month met targetSafety, Quality, Delivery or Cost heatmap widgetA day-by-day wheel per pillar, coloured from the linked KPI, with a tag one step away on a red day.
Show before and after a changeColumn Graph or Line Graph widgetBoth bars are drawn from the same data, so the comparison holds when the numbers update.
Move work through stagesKanban widget, or the Kanban Board templateCards and a work-in-progress limit per column; the widget sits on any board, the template is a whole board.
Draw a processShapes and arrows on a Swimlane or Value Stream Map boardRounded rectangles, diamonds and ellipses are the map's vocabulary; the times go on stickies.
Bring in a report that already existsExternal Report widgetEmbeds Looker, Power BI or other sources next to LeanSuite KPIs instead of rebuilding the report.
List people against skills, or any plain dataTable widgetRows and columns you type or colour, for a skills matrix or a bowling chart's plan row.

FAQ

Lean Studio: common questions

Run your next huddle from a Lean Studio board

See the boards and widgets with sample data in the interactive demo, or pilot LeanSuite on your own lines for 90 days.