Resources
Lean manufacturing resources
Articles, e-books and case studies on lean manufacturing methods and tools, and on making continuous improvement stick.
Lean Six Sigma: Combining Methodologies for Maximum Impact
Lean Six Sigma combines lean's focus on eliminating waste and flow with Six Sigma's statistical approach to reducing variation. Learn what each methodology contributes, where they overlap, and how they work together in practice.
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Latest e-books
Getting Operators to Report Problems and Ideas: How to Implement a Suggestion Program
A suggestion box emptied once a week loses people's ideas before anyone answers them. Angad Singh, Co-Founder of LeanSuite, on running a suggestion program operators keep using: a two-question form, an answer with a reason every time, ideas routed to the person who can act, and a close eye on the gap between ideas in and ideas answered.
Angad Singh
Why CI Programs Stall, and What the Ones That Last Do
Continuous improvement programs often start with one excited CI lead and fade when the rest of the plant never picks them up. Angad Singh, Co-Founder of LeanSuite, on why that happens and what the programs that last do: someone pushing from inside, every open item tracked, problems fixed at the root, and one area at a time.
Angad Singh
The Continuous Improvement Readiness Guide: Close Q4, Start Q1 With a Plan
A guide for CI leaders to close the year with intention and start Q1 with a clear plan: a close-out checklist, a reflection worksheet, a maturity self-assessment, a 30/60/90 day plan, a kickoff agenda and four ready-to-fill templates.
Vibhav Jaswal
What's the True ROI of Your CI Program? (And How to Prove It)
Calculate the true ROI of your Continuous Improvement program with proven metrics and methods. Uncover hidden gains, prove value to stakeholders, and optimize for maximum impact.
Vibhav Jaswal
Toyota's 3M Model: A Practical Guide to Muda, Mura and Muri
A practical guide to Toyota's 3M model: what muda (waste), mura (unevenness) and muri (overburden) are, how they feed each other, and four steps to find, analyze, reduce and keep them down, with a week-by-week plan to start.
Vibhav Jaswal
Walking the Gemba: A Practical Step-by-Step Guide for Leaders
A practical guide to gemba walks for leaders at every level: how to prepare a focus, go where the work happens, observe and ask why, listen to the people doing the job, and follow up so the walk leads to action.
Vibhav Jaswal
How to Build a "Single Source of Truth" for Your Entire Project Portfolio
Master building a "Single Source of Truth" for your project portfolio. Streamline tracking, decisions, and success with practical steps, tools, and real-world examples.
Vibhav Jaswal
Driving Employee Engagement on the Factory Floor: A 5-Step Approach to Motivational Techniques
Boost factory floor engagement with a proven 5-step approach to motivational techniques. Practical strategies, real examples, and action plans to drive productivity and morale.
Vibhav Jaswal
How to Run a Kaizen Campaign to Solve a Specific Urgent Problem
A step-by-step guide to running a focused kaizen campaign, or kaizen event, on one urgent problem: define it, build the team, set a goal, measure the baseline, implement quickly, and write the fix into SOPs and training so it holds.
Vibhav Jaswal
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