Drop in a video of your line and Leansuite produces a Yamazumi chart, Takt comparison, and rebalancing recommendations.
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Why teams struggle with line balancing and how Vision AI transforms the process
One slow station drags throughput for the entire line.
Building one in Excel is a half-day exercise per scenario.
Demand shifts but staffing stays the same.
From video upload to a balanced line recommendation in three steps.
Capture every moment at each station from start to finish, ensuring no detail is missed.
AI assigns work elements to each operator and visualizes vs. Takt.
Simulate moving elements between stations in one click.
This section highlights key statistics that provide insight into the current trends and performance metrics relevant to our analysis.
Built for industrial engineers, CI leads, and frontline supervisors — no AI expertise required.
Feature 01
Every station's cycle time breaks down automatically into a stacked bar, color-coded by element, so imbalance jumps out before it costs you a shift. No manual charting, no spreadsheet macros — just the current state of your line, redrawn the moment a time study updates.
Auto-generated stacked bars per station
Element-level color coding tied to time study data
Instant imbalance flags against Takt time
Feature 02
A live Takt line sits over every Yamazumi chart, recalculating the instant demand, shift pattern, or working hours change. See exactly which stations run over or under Takt without pulling out a calculator.
Real-time Takt recalculation on demand changes
Overlay updates across all stations simultaneously
Instant over/under-Takt visibility
Feature 03
Drag any element to a different station and watch the balance redraw in real time — cycle times, Takt comparison, and utilization all update before you let go of the mouse. Test rebalancing ideas without touching the actual line.
Drag-and-drop element reassignment
Real-time balance and Takt impact
Risk-free scenario testing before floor changes
Feature 04
See utilization percentage per operator plotted against their station's Takt time, side by side. Spot underloaded operators and bottleneck stations in the same view instead of cross-referencing two reports.
Per-operator utilization %
Operator vs. station comparison view
Bottleneck and idle-time detection
Feature 05
Balance lines running multiple products at once, weighted by actual demand mix rather than a flat average. See the true combined load per station across your full product mix.
Weighted demand-mix balancing
Multi-product line support
Combined station load across models
Feature 06
Lock elements to specific stations when safety, tooling, or operator skill requirements demand it, so the balancer respects your real-world constraints instead of proposing moves that can't actually happen.
Element-to-station locking
Safety, tooling, and skill constraints respected
Realistic rebalancing suggestions only
Why It Matters
Traditional line balancing involves manual Yamazumi charts, recalculating Takt by hand, and testing changes on the floor. LeanSuite updates charts instantly with live Takt lines and drag-and-drop stations, catching imbalances early and rebalancing in seconds with clear reports for plant managers.
+12% Throughput
Typical line balance gains in the first 30 days.
Faster Re-balancing
What-if scenarios in seconds, not days.
Standard Output
Yamazumi charts every plant manager can read.
