Transform operators into equipment owners. Leansuite provides the digital tools to roll out visual CILR (Clean, Inspect, Lube, Retighten) checklists, allowing your frontline to catch minor abnormalities before they cause catastrophic downtime.
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When operators treat machines like rental cars, minor oil leaks and dirty sensors turn into hours of unplanned downtime, and your highly paid maintenance techs are reduced to firefighters.
Ignored Warnings
Operators hear a grinding noise but don't report it because "it's not their job".
Pencil-Whipped Checks
Paper daily maintenance logs are filled out at the end of the shift without anyone looking at the machine.
Overwhelmed Techs
Skilled maintenance engineers spend their days wiping sensors and tightening loose bolts instead of doing predictive work.
Visual Standards
Operators follow step-by-step, photo-guided checks to maintain baseline equipment health.
Early Detection
Minor leaks and vibrations are tagged and routed to maintenance instantly.
Unlocked Capacity
Maintenance techs are freed from routine tasks to focus on complex reliability engineering.
Lean Creator standardizes your inspection checklists and operator task schedules. Asset Management tracks equipment conditions and maintenance history in one place. Built-in KPIs surface abnormalities and performance trends before they become downtime. Three modules that turn operator ownership from a concept into a daily habit.
LEAN CREATOR
Digital Routine Creation
'Build visual Clean, Inspect, Lube, Retighten' (CILR) routines. Operators use a tablet to confirm basic machine conditions, with required photo uploads to prove the work was actually done.
Create visual, step-by-step CILR routines digitally
Tablet-based execution with photo verification requirements
Ensure operators confirm basic machine conditions
Prove work completion with documented evidence
Daily Issue Management
Proactive Abnormality Detection
If an operator spots a frayed belt during their CILR check, they digitally 'tag' it. The system instantly alerts maintenance to schedule a fix before the belt snaps during production.
Digital tagging of abnormalities discovered during CILR checks
Instant automated alerts to maintenance team
Proactive scheduling prevents production downtime
Catch and fix issues before they become failures
Skills & LMS
Competency-Based Task Control
Autonomous maintenance requires training. Use the LMS to certify operators on basic lubrication and tensioning tasks, and use the Skills Matrix to ensure only certified operators are performing them.
LMS-based certification for autonomous maintenance tasks
Verify operator competency before task delegation
Skills Matrix prevents uncertified operators from critical work
Ensure safe execution of lubrication and tensioning activities
Total Productive Maintenance
Autonomous Maintenance is Pillar #1 of Total Productive Maintenance (TPM). But rolling it out on paper is notoriously difficult. Leansuite provides the digital guardrails to ensure your AM program actually sustains itself.
Create a Defect-Free Environment
Dirt and contamination cause 70% of machine wear. Digital cleaning routines ensure the machine is kept in a condition where abnormalities are instantly visible.
Close the Communication Gap
Eliminate the friction between Operations and Maintenance. Digital tags create a shared, real-time prioritization list that both departments can see.
3x
Maintenance Capacity
-41%
Unplanned Downtime
Built for the Shop Floor
We know that software doesn't fix machines—people do. Leansuite was designed by manufacturing reliability experts who understand that operator adoption is the only way an AM program succeeds. Our user interface is built for the factory floor: large buttons, high-contrast visuals, and workflows so simple that an operator wearing PPE can complete a CILR check in under two minutes.
SOC 2 Type II Certified
20+ Years Lean Expertise
Global Deployments
99.95% Uptime SLA
