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Audit template in the LeanSuite app

Last reviewed

Rework area audit checklist

Audit the rework area and the rework process.

Use this template in LeanSuite

The full question list

The 9 questions in the audit

Every question is answered Yes, No or N/A. Each No is flagged and asks for a photo and a comment, so the finding arrives with its evidence.

Control

  1. 1Rework is only done under an approved instruction
  2. 2Rework items are tagged and kept in the marked area
  3. 3People doing rework are trained for it

Process

  1. 4Reworked product is re-inspected to the full standard
  2. 5Rework quantities and reasons are recorded
  3. 6Product is not reworked more times than the procedure allows

Records and trends

  1. 7Records match the material in the area
  2. 8Common causes are reviewed
  3. 9Actions to reduce rework are open with owners

When to use it

  • Once a week.
  • An auditor or leader answers each question from what they see, hear and read in the area.
  • Each record starts with: Rework area.

How it is scored

The template is built with points per answer and a pass mark of 80. In this library every audit is set to pass at 80 and every inspection at 90. Each submitted audit shows its score and pass or fail, and every No is flagged with its photo and comment.

Change the points or the pass mark after you clone it. How rules and scoring work.

Read and print

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Use this template in LeanSuite

It is ready in the Template Marketplace inside Lean Creator as “Rework Area Audit”. Clone it into your plant, change any question, then schedule it to a person, role or asset with reminders. Auditors complete it on a phone or tablet, with photo evidence where required.

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