Inspection template in the LeanSuite app
Last reviewed
Packaging seal integrity inspection checklist
Check that seals on packs, pouches and cartons are complete and strong.
The full question list
The 9 questions in the inspection
Every question is answered Yes, No or N/A. Each No is flagged and asks for a photo and a comment, so the finding arrives with its evidence.
Visual
- 1Seals are continuous with no gaps, wrinkles or product caught in them
- 2Seal width is within specification
- 3Printing and codes are clear
Test
- 4Pull, squeeze or leak tests are done at the planned frequency
- 5Test results pass the limit
- 6The sealer temperature, time and pressure are within the set values
Records and action
- 7Results are recorded with time and initials
- 8Failed checks led to a stop, adjustment and a recheck
- 9Product since the last good check was held if needed
When to use it
- Every day, before first use or at the start of the shift.
- The person responsible for the area or equipment answers each question on the spot.
- Each record starts with: Product, Line.
How it is scored
The template is built with points per answer and a pass mark of 90. In this library every audit is set to pass at 80 and every inspection at 90. Each submitted inspection shows its score and pass or fail, and every No is flagged with its photo and comment.
Change the points or the pass mark after you clone it. How rules and scoring work.
Read and print
More in quality and food safety
- Packaging material inspection checklist10 questions
- Pre-operational inspection checklist10 questions
- Automotive final vehicle inspection checklist7 questions
- Box and carton quality inspection checklist6 questions
- End-of-line inspection checklist11 questions
- First article inspection checklist10 questions
Use this template in LeanSuite
It is ready in the Template Marketplace inside Lean Creator as “Packaging Seal Integrity Inspection”. Clone it into your plant, change any question, then schedule it to a person, role or asset with reminders. Auditors complete it on a phone or tablet, with photo evidence where required.
Not on LeanSuite yet? On a 90-day pilot our team sets up your account and digitizes the forms and checklists you use today, this one included.

