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Inspection template in the LeanSuite app

Last reviewed

Allergen changeover verification

Verify allergen cleaning and set-up before running the next product.

The full question list

The 9 questions in the inspection

Every question is answered Yes, No or N/A. Each No is flagged and asks for a photo and a comment, so the finding arrives with its evidence.

Cleaning

  1. 1The allergen changeover procedure was followed in full
  2. 2Equipment was stripped, cleaned and visually checked
  3. 3Cleaning tools used were dedicated or cleaned

Verification

  1. 4Visual inspection found no residue
  2. 5Swab or rapid test result is acceptable (where used)
  3. 6A second person checked the line

Release

  1. 7Packaging and labels match the next product
  2. 8The line was released by an authorised person
  3. 9The changeover is recorded and signed

When to use it

  • When it is due on your audit programme, or after a change or a problem.
  • The person responsible for the area or equipment answers each question on the spot.
  • Each record starts with: Line, From product, To product.

How it is scored

The template is built with points per answer and a pass mark of 90. In this library every audit is set to pass at 80 and every inspection at 90. Each submitted inspection shows its score and pass or fail, and every No is flagged with its photo and comment.

Change the points or the pass mark after you clone it. How rules and scoring work.

Use this template in LeanSuite

It is ready in the Template Marketplace inside Lean Creator as “Allergen Changeover Verification”. Clone it into your plant, change any question, then schedule it to a person, role or asset with reminders. Auditors complete it on a phone or tablet, with photo evidence where required.

Not on LeanSuite yet? On a 90-day pilot our team sets up your account and digitizes the forms and checklists you use today, this one included.