Environment poster
Updated · Free to print and share
Compressed air and water leaks poster
Compressed air is one of the most expensive forms of energy in a plant, and leaks waste it around the clock, as do running taps and hoses. This poster shows where air and water leaks usually hide and a five-step routine to deal with them: listen and look, tag, log, fix and re-check. It also carries a safety warning: never feel for an air leak with your hand.
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The PNG is free to download now. The print-ready vector PDFs open after a short form, once.
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The words on the poster
Find and fix leaks
Compressed air and water leak around the clock. Find them, tag them, fix them.
Air leaks hide in
- Couplings and quick connects
- Hoses and push-in fittings
- Filters, regulators, lubricators
- Drains stuck open
- Valves and cylinders
Water leaks hide in
- Hoses left running
- Taps and wash-down guns
- Cooling water lines
- Tank overflows
- Pump seals
- Listen and look
- Tag it
- Log and fix
- Re-check
- Never feel for an air leak with your hand. Compressed air can enter the skin. Use sound or soapy water.
On the floor
How to use it
- 1
Run a leak walk on a quiet shift or a weekend, when leaks are easiest to hear.
- 2
Hang it by the compressor room and the maintenance board.
- 3
Use your TPM or maintenance tags for leaks, so they are tracked like any other fault.
- 4
Pair it with the energy waste poster.
Which size to print
- 24 x 36 in or A2: a main wall or team board, read from a few metres away.
- 18 x 24 in or A3: a station or notice board. The A3 file also fits 11 x 17 in paper.
- Letter or A4: a clipboard, binder or handout, on any office printer.
Every PDF is vector, so it stays sharp at full size. Nothing runs to the edge of the page, so no bleed is needed.
Templates, decks and guides to go with it
- Autonomous maintenance training presentation: the 7 stepsFree training deck: The 7 steps of jishu hozen, who does what and how step audits work, in 19 slides with notes and a quiz.
- TPM tag logEvery abnormality tag with type, who fixes it, priority and dates, with days open and counts by type and week.
- Environmental aspects and impacts registerAn ISO 14001-style register of aspects and impacts, with significance scoring, legal requirements, controls and owners.
- Preventive maintenance checklist templateA PM checklist per machine with readings and sign-off, and a PM schedule that works out the next due date.
- Topic: TPM and maintenanceEvery guide we have on the subject, sorted.
Terms on this poster
A poster reminds. A routine makes it stick.
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