Quality poster
Updated · Free to print and share
Histogram shapes poster
A histogram shows how a measurement is spread: where most values sit, how wide the spread is and whether it fits the tolerance. Its shape is a clue to the process behind it. Two peaks usually mean two processes mixed; a cliff edge often means parts were sorted or readings adjusted; a comb points at the gauge or the class width. This poster draws seven common shapes with what each usually means, and a reminder to draw the limits.
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Seven small histograms (bell, skewed, two peaks, plateau, cliff, island, comb) with what each means, and one with the limits drawn.The words on the poster
What the histogram shape tells you
Match the shape first. Then read the numbers.
- Bell Most values in the middle. Usual for a stable process.
- Skewed Long tail on one side. Often a natural limit, like zero.
- Two peaks Two processes mixed: machines, shifts or lots. Split the data.
- Plateau Several centres mixed, or the process drifts.
- Cliff edge Cut off at a limit: parts sorted out, or readings adjusted.
- Island A few values far off: another lot, a gauge error, a one-off.
- Comb Bars go high, low, high: gauge resolution or class width.
- Draw the limits Is the spread inside the tolerance, and centred?
Shapes after Hitoshi Kume and Kaoru Ishikawa. A shape is a clue, not a proof.
On the floor
How to use it
Putting the Histogram shapes poster to work
- 1
Hang it where histograms and capability studies are reviewed.
- 2
When a histogram is drawn, match its shape to a card before reading the numbers.
- 3
Two peaks or a plateau: split the data by machine, shift or lot and draw it again.
- 4
Pair it with the free histogram template and Cpk study sheet.
Which size to print
- 24 x 36 in or A2: a main wall or team board, read from a few metres away.
- 18 x 24 in or A3: a station or notice board. The A3 file also fits 11 x 17 in paper.
- Letter or A4: a clipboard, binder or handout, on any office printer.
Every PDF is vector, so it stays sharp at full size. Nothing runs to the edge of the page, so no bleed is needed.
Sources and notes
- Shape types after Hitoshi Kume, Statistical Methods for Quality Improvement (AOTS, 1985) and Kaoru Ishikawa, Guide to Quality Control.
Templates, decks and guides to go with it
- Histogram templateReadings, bins set by the square root rule, a tally and counts, the spec limits drawn and the share out of spec, with the common shapes explained.
- Process capability (Cpk) study sheet25 subgroups of readings with Cp, Cpk, Pp and Ppk worked out, control limits to check stability, and a histogram.
- Defect check sheetTally defects by type and day, with units inspected, defect rates, a location sheet and the week's Pareto.
- Topic: Quality managementEvery guide we have on the subject, sorted.
Terms on this poster
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