Lean and CI poster
Updated · Free to print and share
One-point lesson poster
A one-point lesson (OPL) teaches one skill, check or fact on a single page, mostly picture, in a few minutes at the place where it is used. A good OPL says what to do, how to do it and why it matters, shows good next to bad, and records who wrote it and who has been taught. OPLs come in three kinds: basic knowledge, an improvement someone found, and a problem case to learn from. This poster shows the six parts and the three kinds.
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The PNG is free to download now. The print-ready vector PDFs open after a short form, once.
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Six cards for what goes on an OPL and three cards for its kinds, basic knowledge, improvement and problem case.The words on the poster
One-point lesson
One topic, one page, taught at the machine in a few minutes.
What goes on it
- One topic One skill, check or fact. Not a manual.
- Picture first Most of the page is a photo or drawing.
- What, how, why What to do, how, and why it matters.
- Good and bad Side by side, when you can show both.
- Author and date Who wrote it, and when it was checked.
- Signed off Each person signs once they can do it.
Three kinds
- Basic knowledge How it works, or what normal looks like.
- Improvement A better way someone found.
- Problem case What went wrong, and how to spot it.
On the floor
How to use it
Putting the One-point lesson poster to work
- 1
Put it where OPLs are written and posted, so they all follow one layout.
- 2
Use it to coach someone through their first OPL in a short session.
- 3
Ask after each fixed problem: should this become a problem-case OPL?
- 4
Pair it with the free one-point lesson template and training sign-off sheet.
Which size to print
- 24 x 36 in or A2: a main wall or team board, read from a few metres away.
- 18 x 24 in or A3: a station or notice board. The A3 file also fits 11 x 17 in paper.
- Letter or A4: a clipboard, binder or handout, on any office printer.
Every PDF is vector, so it stays sharp at full size. Nothing runs to the edge of the page, so no bleed is needed.
Templates, decks and guides to go with it
- Autonomous maintenance training presentation: the 7 stepsFree training deck: The 7 steps of jishu hozen, who does what and how step audits work, in 19 slides with notes and a quiz.
- One point lesson (OPL) templateOne topic on one page: wrong way and right way pictures, checkable key points, the standard it belongs to and a sign-off record.
- Training sign-off sheetAn attendance and sign-off record where each person signs they understood, with a competence check and an Excel log.
- Standard operating procedure (SOP) templateA full SOP in the hierarchical step format, from purpose and scope to the steps, records, revision history and approvals, with review checks and an SOP register.
- Topic: Standard work, SOPs and trainingEvery guide we have on the subject, sorted.
- Topic: TPM and maintenanceEvery guide we have on the subject, sorted.
Read more
Terms on this poster
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A poster reminds. A routine makes it stick.
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