Lean and CI poster
Updated ยท Free to print and share
Set in order poster: where, what, how many
Set in order, the second S, gives every item a home, so it can be found, taken and put back without searching. The home works when its label answers three questions: where is it (the location address), what is it (name and part number) and how many (the minimum and maximum). This poster shows the three questions and five rules for homes: marked, near the point of use, one motion to take and return, one label style, and an empty home that tells you something is missing.
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Three cards for where, what and how many on every label, and five rules for giving every item a home.The words on the poster
A home for everything
Set in order: anyone can find it, take it and put it back, first time.
Every label answers
- Where? Area, rack, shelf, bin.
- What? Name and part number.
- How many? Min and max.
Every home
- Marked Footprint, outline or label.
- Near where it is used In order of use.
- One motion To take it and to put it back.
- One style The same labels across the site.
- Empty means missing An empty home is a question to ask.
On the floor
How to use it
Putting the Set in order poster: where, what, how many poster to work
- 1
Take five labels in the area and check them against the three questions.
- 2
Use it when you plan a new layout or rack, before you print labels.
- 3
Put it on the 5S board in areas working on the second S.
- 4
Pair it with the free floor marking colour guide and plan for every part template.
Which size to print
- 24 x 36 in or A2: a main wall or team board, read from a few metres away.
- 18 x 24 in or A3: a station or notice board. The A3 file also fits 11 x 17 in paper.
- Letter or A4: a clipboard, binder or handout, on any office printer.
Every PDF is vector, so it stays sharp at full size. Nothing runs to the edge of the page, so no bleed is needed.
Templates, decks and guides to go with it
- 5S training presentationFree training deck: Sort, set in order, shine, standardize and sustain in 16 slides, with a 15-minute sort activity and a quiz.
- 5S audit checklist template25 checks, five per S, scored 1 to 5, with a score summary and a chart of the five S's.
- Floor marking color guideA floor marking color standard with swatches, marks and line widths to fill in, and a floor marking check with a layout sketch.
- Plan for every part (PFEP) templateOne row per part: supplier, pack, container, usage, lead time and locations, with ABC classes, market and line kanban counts and a lineside space check.
- Shadow board plannerTool inventory with fetch time, a layout planned from each tool's outline size, a month of daily checks with 5S audit evidence, and a missing tool log.
- Topic: 5S and visual managementEvery guide we have on the subject, sorted.
Terms on this poster
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A poster reminds. A routine makes it stick.
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