Lean and CI poster
Updated · Free to print and share
How to run a 5S audit poster
A 5S audit checks an area against its own 5S standard on a regular schedule, so gains do not slip back. It works when it is fair and repeatable: the same checklist, scored against the photo standard rather than by feel, with photos, done with someone from the area, and ending with a few actions that have owners and dates. This poster sets out the six steps and an example four-point scale based on how many findings each item has.
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Six numbered steps from using the area's checklist to posting the trend, and an example four-point scoring scale.The words on the poster
How to run a 5S audit
Same checklist, same scale, every time. The audit is about the area, not the people.
- Use the area's own checklist Every item written for this area.
- Score against the photo standard On the scale below, not by feel.
- Take photos Of the good and the bad, so the score can be checked.
- Audit with the area One person from the area, one from outside.
- Agree three actions An owner and a date for each, before you leave.
- Post the score and trend On the 5S board, next to the last audits.
- 4. Fully met, no findings.
- 3. One or two findings.
- 2. Three to five findings.
- 1. More than five, or not done.
On the floor
How to use it
Putting the How to run a 5S audit poster to work
- 1
Put it on the 5S board, next to the audit scores and the area's photo standard.
- 2
Brief new auditors with it, then do their first audit together.
- 3
If scores jump around between auditors, agree the scale at the bottom and score one area together.
- 4
Pair it with the free 5S audit checklist and red tag log.
Which size to print
- 24 x 36 in or A2: a main wall or team board, read from a few metres away.
- 18 x 24 in or A3: a station or notice board. The A3 file also fits 11 x 17 in paper.
- Letter or A4: a clipboard, binder or handout, on any office printer.
Every PDF is vector, so it stays sharp at full size. Nothing runs to the edge of the page, so no bleed is needed.
Sources and notes
The four-point scale is an example. Many plants use 0 to 4 or 1 to 5; what matters is that every auditor scores the same way.
Templates, decks and guides to go with it
- 5S training presentationFree training deck: Sort, set in order, shine, standardize and sustain in 16 slides, with a 15-minute sort activity and a quiz.
- 5S audit checklist template25 checks, five per S, scored 1 to 5, with a score summary and a chart of the five S's.
- Office 5S audit checklist25 checks written for offices and shared areas, five per S, scored 1 to 5, with a score summary and actions.
- 5S red tag log and red tagsA log of every red-tagged item with its decision, and six printable red tags to cut out.
- Visual management audit checklist29 checks of whether anyone can tell normal from abnormal at a glance, scored by group, with a trend and actions.
- Topic: 5S and visual managementEvery guide we have on the subject, sorted.
Terms on this poster
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