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Goal cascade and alignment template
A goal cascade template carries a company's goals down to each facility, then to departments and people, and records the catchball reply at every step: adopt the goal as written, write an own version with the company goal as its parent, or not applicable with the reason. Cascading is the top-down handoff; the reply is what makes it two-way, and the reply-by date is what makes it happen. Page 1 of the PDF is the cascade tree on one page, with a card per goal at each level and the reply circled on each card. Page 2 holds the three replies, the steps, the rules and a list of the initiatives under way with the goal each one serves, or Other, and an alignment tally. Pages 3 and 4 are a worked example. The Excel version takes forty goals at any level, finds the company goal at the root of each one from the parent ids, draws the tree as an indented list, flags replies that are pending past the reply-by date and replies that came late, counts the three reply types and the average days to reply, and resolves every initiative to its company goal to give the alignment %.
Free to use: print it, copy it and edit it for your team. Enter your name and work email once to download.
Fields for company, year, owner and status date, then four columns of cards for company, facility, department and person goals, each card with id, the goal it comes from, owner or unit, KPI, target, reply-by and replied dates and the reply circled: adopt, own version or not applicable.
When to use it
When to use a goal cascade template
- In the first weeks of the year, when the company goals are set and each plant has to say what it will do about them.
- When goals are sent down by email and nobody knows who has replied, who has not, and who disagreed.
- When a plant has twenty initiatives running and the leadership team cannot say which goal each one serves.
- When a department or person is asked to set objectives and needs to see the line from their goal back to the company's.
- At the monthly review, to read who is overdue on a reply and how much of the work sits in Other.
How to fill it in
- 1
Write the company goals
Three to five for the year, each with a pillar, an owner, the KPI it is measured by and the target. Give each one an id (G1, G2) so the tree can refer to it. - 2
Cascade with a reply-by date
Send each goal to the facilities with a message and a date two to three weeks out. Write the date on the card. It is never moved: a late reply shows its days late. - 3
Each facility replies
Adopt as written, write own version, or not applicable with the reason. The reply becomes the facility goal, with the company goal as its parent (From). Not applicable is a reply, as long as the card says why and what the site will do for that pillar instead. - 4
Cascade again, to departments and people
Facilities send their goals to departments and teams the same way, and departments to people where it helps. Every card keeps the id of the goal it came from, so the tree reads from any person back to the company goal. Three levels is usually enough; four is the most. - 5
List the initiatives
Every kaizen, project and improvement under way, with the id of the goal it serves at any level, or Other. The sheet finds the company goal at the root and counts how much work serves each one. - 6
Read the summary monthly
Requests pending past their date, replies that came late, the mix of adopt, own version and not applicable, and the share of initiatives aligned to a company goal. A large Other is information for the review, not a failure.
Catchball
The three replies to a cascaded goal
Every site, department or person a goal is sent to gives one of three replies by the reply-by date. All three are valid; silence is the only wrong answer.
| Reply | What it means |
|---|---|
| Adopt as written | The goal applies here as it stands. The site takes the wording and sets its own baseline and target for the same KPI. |
| Write own version | The goal applies, but the site writes it in its own terms: a different KPI, a different scope or a different target, with the company goal as its parent. Usually the best reply. |
| Not applicable | The goal does not fit this site, and the reply says why and what the site will do instead. A valid answer, as long as it is written down. |
Adopt as written
- What it means
- The goal applies here as it stands. The site takes the wording and sets its own baseline and target for the same KPI.
Write own version
- What it means
- The goal applies, but the site writes it in its own terms: a different KPI, a different scope or a different target, with the company goal as its parent. Usually the best reply.
Not applicable
- What it means
- The goal does not fit this site, and the reply says why and what the site will do instead. A valid answer, as long as it is written down.
A filled-in example
Illustrative, not a benchmarkAn example: a three-plant metal components group cascades two company goals on 12 January, read on 10 February (illustrative, the same as the Excel example sheets and PDF pages 3 and 4).
- G1 Safety: cut the recordable injury rate in half, TRIR 2.4 to 1.2. Plant North and Plant East adopt it as written with their own targets; Plant South writes its own version, TRIR 3.1 to 1.5 with zero hand injuries on the press lines, because six of its nine recordables were hand injuries.
- G2 Delivery: cut average changeover time from 52 to 30 minutes. Plant North writes its own version for the press lines (58 to 30 minutes); Plant South adopts it, two days after the reply-by date; Plant East replies not applicable, a continuous casting line has no product changeovers, and takes OTIF 90% to 97% as its delivery goal instead.
- The facilities cascade on 26 January with a 9 February reply-by date: maintenance and planning at North adopt, press line 2 at North and the machining cells at South write their own versions, and the press shop at South has not replied, one day overdue. Press line 2 cascades to its team leader (adopts) and its setter (own version: internal changeover steps 31 to 12 minutes); the maintenance technician's reply is not due until 19 February.
- Twelve initiatives are under way. Ten serve a company goal, five behind G1 and five behind G2, found through the tree (SMED workshops serve F4, which serves G2). Two serve neither: new canteen furniture and a lobby refurbishment, both in Other.
Fourteen requests sent, twelve answered, two pending of which one is overdue, one answered late. Replies: 6 adopt as written, 5 write own version, 1 not applicable. Average days to reply: 107 days across 12 replies = 8.9. Initiatives aligned to a company goal: 10 of 12 = 83%.
Common mistakes
Cascading without a date
A goal sent down with no reply-by date is a memo. Write the date on the card, and chase the people who have not replied; a pending reply is the sender's problem.
Treating not applicable as refusal
A plant that says a goal does not fit, and says why and what it will do instead, has done its job. Forcing a changeover goal on a continuous process produces a number nobody owns.
Four levels for everything
Cascading every goal to every person produces hundreds of cards and no ownership. Three levels is usually enough; go to a person only where it helps that person act.
Losing the parent
A department goal with no From id is an orphan: nobody can say which company goal it serves. Every card below company level names the goal it came from.
Leaving initiatives off the list
The alignment % is only honest when every project under way is on the list, including the ones that serve no goal. Other is where they go, and its size is the finding.
Download the template
Free to use: print it, copy it and edit it for your team. Enter your name and work email once to download.
Run this template in LeanSuite
In LeanSuite, a company goal is cascaded to chosen facilities with a message and a reply-by date; each facility replies under My goals with adopt as written, write own version, which creates a facility goal with the company goal as its parent, or not applicable with the reason, and requests show as pending or answered.
See it in a 45-minute demoIn the lean glossary
Free tools
Guides
- Strategy deployment software: goals cascaded to every plant, judged every month
- Hoshin kanri: meaning, the 7 steps, X-matrix and catchball
- Catchball Process: How Hoshin Kanri Aligns Strategy Across Teams
- OKR template for manufacturing
- Monthly business review template
- Hoshin kanri X-matrix template with bowling chart
- Nemawashi plan
- How to Build an X-Matrix: Hoshin Kanri Guide
FAQ
Goal cascade and alignment template: common questions
The handoff of a company goal down through the organisation: to each facility, then to departments or teams, then to people, each level writing the goal in terms it can act on and keeping the link to the goal above. Cascading on its own is top-down; the catchball reply at each step makes it two-way.
The back-and-forth between the level that sets a goal and the level that has to deliver it. In this template it is one of three replies by a date: adopt as written, write own version, or not applicable with the reason. The reply becomes the lower level's goal, with the company goal as its parent.
Cascading sends a goal down and asks for a version at each level. Aligning starts from the work already under way, kaizens, projects and personal goals, and marks the company goal each one serves. This template does both: the tree is the cascade; the initiatives list with its Other bucket is the alignment.
Company, facility and department is enough for most plants; a fourth level, the person, is worth it where a named person owns a change, such as a setter owning the internal changeover steps on one press. Beyond four levels the cards outnumber the people reading them.
List them in Other and count them. Some work has to be done whatever the strategy says, so Other is never empty. What the review needs is its size: a share aligned well below three quarters says the plan and the work have drifted apart, and leadership decides which one to change.
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- Autonomous maintenance step auditCriteria for each of the seven autonomous maintenance steps, scored 0 to 2, with the step result and the decision to move on.
- Cost savings trackerA savings log with hard and soft savings, payback and Finance's sign-off, plus a glide path against the year's target.
- CapEx request formA capital request with options, costs, benefits, payback and NPV, and the approval levels the amount needs.
- Cost-benefit analysis templateUp to three options side by side with costs, hard and soft benefits, payback, NPV and the benefit-cost ratio.
- Cost of poor quality (COPQ) worksheetCost of quality by prevention, appraisal, internal and external failure, with COPQ as a share of sales.
- Incoming inspection checklistReceiving inspection checks from paperwork to sample, the sampling plan, the decision, and an Excel log by supplier.
- Supplier audit checklistA supplier process audit of 32 questions scored 0 to 3, with section scores, a rating and the findings.
- Supplier scorecardMonthly PPM, on-time delivery and SCAR measures turned into points, a weighted score and a rating per supplier.
- Receiving logA dock receiving log with quantities, damage, QC holds and putaway, plus a discrepancy report and dock-to-stock time.
- Warehouse safety inspection checklistThirty warehouse safety checks from aisles to fire exits, marked OK or Not OK, with an action for every finding.
- Pallet racking inspection checklistRack checks per aisle with a green, amber and red damage rating, and a damage log with repair dates.
- Pre-shipment inspection checklistThe last check before shipping: part, quantity, labels, packaging, paperwork and photos, then release.
- Material shortage logEvery part short with its need date, line impact, ETA and escalation, and counts by reason and supplier.
- Safety audit checklistThirty-four plant-wide safety checks answered Yes, No or N/A, scored by area, with a risk rating and an action for every No.
- Ergonomic risk assessment checklistScreen a task for 21 ergonomic risk factors, score how long each lasts, and rank tasks so the worst get controls first.
- Work order template for maintenanceA work order template for maintenance: one form per job from request to handback, and a log of response, completion and backlog by priority.
- Standard work audit checklist24 checks of a job against its written standard, ten timed cycles, and each gap sorted by cause before anyone acts.
- Defect check sheetTally defects by type and day, with units inspected, defect rates, a location sheet and the week's Pareto.
- TWI job breakdown sheetThe TWI Job Instruction breakdown of a job into important steps, key points and reasons, with a worked example and the four steps.
- Maintenance KPI trackerMTBF, MTTR, availability and PM compliance per asset and month, plant figures from the totals, planned maintenance % and backlog in weeks.
- Equipment criticality analysisAssets scored 1 to 5 on six criteria with your own weights, ranked and sorted into classes A, B and C with a safety override and a suggested maintenance strategy.
- QA matrix templateDefect modes against stations in flow order: where each is made and first caught, a weight × occurrence × detection score, an AA to C class and the escapes flagged.
- Fault tree analysis templateA drawing area with the FTA symbols, an event table with probabilities and minimal cut sets, and the gates worked out bottom-up in Excel.
- Is / is not analysis templateWhat, where, when and extent with is, is not, distinctions and changes, then each possible cause tested against every pair and ranked.
- 5G investigation sheetConfirm the facts before naming a cause: 5W1H, the five G's with 20 prompts, the gap against the principle and the standard, and the countermeasures.
- Breakdown analysis reportOne equipment breakdown from the stop to the 90-day check, plus a breakdown log with repeat flags, MTBF and MTTR by asset and a Pareto of causes.
- Histogram templateReadings, bins set by the square root rule, a tally and counts, the spec limits drawn and the share out of spec, with the common shapes explained.
- Scatter diagram templateUp to 50 pairs with a group code, r and R², the least squares line, the quadrant count and r for each group.
- Gauge calibration logA gauge register with next due dates and status, a calibration record with as-found and as-left readings, and the steps when a gauge fails.
- Visual management audit checklist29 checks of whether anyone can tell normal from abnormal at a glance, scored by group, with a trend and actions.
- Quality alert formA quality alert to post at the line, a sign-off sheet for every shift, and a log of open, expired and closed alerts.
- TQM self-assessment templateThe eight TQM principles in 24 statements you can check on the floor, scored 0 to 4 by several people, with the spread, the top 3 gaps and an action plan.
- Employee engagement survey templateA short anonymous pulse survey for shop floor staff: 14 statements in six drivers, two open questions, results by driver and team, and the actions.
- Safety cross calendarA month drawn as the green cross, colored each day by the most serious safety event, with totals and days since the last injury.
- Weekly maintenance schedule templateNext week's maintenance jobs, scheduled only when ready, loaded against each craft's hours by day, with schedule compliance and break-ins at week end.
- Process capacity sheet templateEach machine in a part's routing with manual, auto and tool change time, its capacity per shift, and the step that limits the cell against demand.
- Team charter templateA one-page charter for a standing team: purpose, scope, roles, the KPIs it owns, which decisions it makes itself, norms and cadence.
- Standard operating procedure (SOP) templateA full SOP in the hierarchical step format, from purpose and scope to the steps, records, revision history and approvals, with review checks and an SOP register.
- X-bar and R control chart template25 subgroups with means and ranges, control limits from A2, D3 and D4, signal flags, both charts and a reaction log.
- Gage R&R study sheet10 parts, 2 or 3 appraisers, 2 or 3 trials: EV, AV, GRR, PV, %GRR and ndc by the average and range method.
- Root cause analysis templateOne report from problem statement to proof: containment, evidence, analysis, verified causes, actions and the effectiveness check.
- Safety pillar 90-day model area planThirteen weeks from the incident pyramid to safety standards on one model area, a KPI board, the day-90 gate and expansion waves.
- Quality control pillar 90-day model area planThirteen weeks from the QA matrix to the QM matrix on one model area, a KPI board, the day-90 gate and expansion waves.
- Autonomous maintenance 90-day model area planAM steps 0 to 3 on one model machine in 13 weeks, a KPI board, the day-90 gate and expansion waves for months 4 to 12.
- Professional maintenance (PM) 90-day model area planThirteen weeks from breakdown analysis to a running PM calendar on one model machine, a KPI board, the day-90 gate and expansion waves.
- Environment and energy pillar 90-day model area planThirteen weeks from waste and energy maps to area standards on one model area, a KPI board, the day-90 gate and expansion waves.
- People development pillar 90-day model area planThirteen weeks from the skills matrix to trained cover on critical tasks in one model area, a KPI board, the day-90 gate and expansion waves.
- Early equipment management 90-day model area planThirteen weeks from lessons on current machines to a tracked start-up on one model equipment project, a KPI board, the day-90 gate and expansion waves.
- Cost deployment pillar 90-day model area planThirteen weeks from the loss map to costed, ranked projects in one model area, a KPI board, the day-90 gate and expansion waves.
- Cost per unit worksheet (manufacturing cost per good unit)One product's cost per good unit by materials, labor, machine and overhead, the gap to target, and which cost lever is worth most a year.
- RCM worksheet (failure mode and task selection)Failure modes classed as hidden, safety, operational or non-operational, then a task chosen for each: condition-based, discard, failure-finding, redesign or run to failure.
- Error-proofing verification log (daily master-sample check)Each poka-yoke device proved every day or week with a known-bad sample, with missed checks counted and the hours and parts at risk worked out when one fails.
- Training matrix template with expiry datesPeople by required trainings with expiry dates, OK, due, expired and missing flags, compliance by person and area, cover per training and a renewal list.
- Defect catalogue template with boundary samplesEvery defect with a definition, a class and the reason for it, measured accept and reject limits by zone, boundary samples, a defect log with DPU and Pareto, and an inspector agreement check.
- I-MR chart template (individuals and moving range)Up to 100 single readings with moving ranges, limits from a baseline, five run-rule flags, both charts, a second phase and a reaction log.
- Attribute control chart template (p, np, c and u charts)p, np, c and u charts in one workbook: a chart selector, a sample size check, limits for each subgroup, signal flags and four worked examples.
- Critical spare parts list and stocking levelsAssets ranked by consequence, each part classed and given a stocking policy, and min and max worked out from usage and lead time, with the downtime each stock-out would cost.
- HACCP plan template: hazard analysis and CCP worksheetThe Codex 12 steps in one workbook: team and product, process steps checked on site, hazard analysis with the CCP decision tree, the CCP table with completeness checks, an allergen matrix and a verification schedule.
- Forklift operator training and evaluation recordPer-operator training and evaluation record, a register with three-year due dates and refresher triggers, and a weighted practical evaluation scoresheet.
- REBA worksheet (Rapid Entire Body Assessment)Score up to six postures with REBA: body-part drop-downs, Tables A, B and C as lookups, final score and action level, and a before and after comparison.
- Mock recall template: traceability exercise worksheetTrace a finished lot back to every input lot and forward to every first customer, reconcile the quantities against a tolerance and time it against your target.
- ISO 9001 internal audit checklist (production area)46 audit questions for the production floor in 11 processes, each with its ISO 9001:2015 clause, what evidence to look for and the sample to take, plus five defined grades, a findings log, a finding report and a summary by clause.
- ISO 45001 internal audit checklist44 audit questions for the plant floor in 16 safety topics, each with its ISO 45001:2018 clause, the evidence to look for and the sample to take, plus 12 worker interview prompts, a findings log and a summary by clause.
- Food plant GMP inspection checklist (21 CFR 117 subpart B)55 checks in the order of 21 CFR 117 subpart B, each citing its paragraph and saying what to look at, with a grade, finding, owner and due date; results by section and grade, a walk route and a bakery example.
- Master sanitation schedule with pre-op verificationA master list of cleaning tasks by area and equipment with frequency, chemical, lockout, who and next due date, a weekly on-time count, and the pre-operational verification log with a release step.
- Overhead crane inspection checklist: frequent and periodic34 crane checks tied to OSHA 1910.179: an operator's pre-shift card, frequent and periodic inspections with signed records, a deficiency and tag-out log, and a register of next due dates.
- Measurement uncertainty budget templateA GUM uncertainty budget: Type A and B rows, divisors by distribution, sensitivity coefficients, uc, νeff, k from the t-table, U, TUR and a guard band check.
- Maintenance job plan templateOne job planned on one sheet: steps and craft hours, parts checked against stock, tools, lockout and permits, documents, a ready check for the schedule, and technician feedback.
- Video time study filming checklistA pre-shoot checklist and shot log for filming a time study on video: camera, light, people, settings, power and review.
- OSHA compliance calendar (general industry)37 recurring federal OSHA duties with the paragraph, interval, owner, next due date and an overdue flag, plus a 12-month view and counts by owner.
- Energy use and EnPI trackerMonthly electricity, gas and fuel in one unit, a 12-month regression baseline, expected against actual energy for each month, an EnPI ratio, the running saving and the tests that say whether the model can be trusted.
- Pugh matrix templateCompare up to 8 concepts with a datum as better, same or worse on up to 12 criteria, flag must-haves, and carry the strongest into a second round.
- Machine guarding inspection sheetA machine register with due dates and a status per machine, 21 checks tied to OSHA 1910.212, .219 and .147, a guard opening check against Table O-10, and an action log.
- Condition monitoring route sheetA route of measuring points with baselines, alert and alarm limits, a check interval from the P-F interval, readings with rising and overdue flags, and an exceptions list worst first.
- Fire extinguisher inspection checklist and logThe 8 monthly checks for each portable extinguisher, plus a log with the hydro test interval from OSHA Table L-1, annual and 6-year due dates and open issues.
- Toolbox talk topics (52 weekly topics)52 weekly toolbox talk topics, each with a one-line key message and a discussion question, and a tracker for the year.
- Loss tree worksheetBreak one big loss number into area, line, machine, loss type and cause, and stop at the cause a team can fix.
- Equipment register templateOne row per asset, with hierarchy, criticality, PM strategy and owner, and a check that flags what is missing.
- Machine history record templateOne record per machine: components and their life, every breakdown and repair with cost, MTBF and MTTR, and a repair-or-extend check.
- Compressed air leak survey logWalk sheet, printable leak tags and a tracker that puts an annual cost on every leak and follows it to a verified fix.
- Defect detection matrix templateMap where each defect is created and where it is found, score the gap and move the check closer to the cause.
- Life cycle cost analysis templateCompare up to three machines over ten years: price, energy, upkeep, failures and down time, discounted to present value.
- Equipment design review checklistGate reviews for a new machine before order, before build and before start-up, with a safety buy-off and a problems journal.
- Emergency action plan templateA written emergency plan for a plant: site facts, roles and backups, warden coverage, scenario steps and a drill record.
- Preliminary hazard analysis (PHA) worksheetFind and score the hazards of a new line, machine or process before design is fixed, then choose controls and re-score.
- Risk register templateOne scored list of operational risks with owners, actions and dates, a heat map and a review log.
- Hot work permit templateA hot work permit with a precautions checklist, fire watch record and close-out, plus an Excel permit log.
- Confined space entry permit templateA confined space entry permit with checks, an air test log, an entry log and cancellation, plus an Excel register.
- Energy loss matrix templateSeven types of energy loss by six energy sources with a cost in each cell, an action plan and an idle-period shutdown checklist.
- Management safety tour formA leader's scheduled safety walk: observation form, operator interview, tally, actions, rota and a tour log with a dashboard.
- Hazard prediction worksheetA pre-task worksheet: score what could go wrong at each step of a job, add a countermeasure and score again.
- Chemical inventory and SDS register templateA register of every chemical on site with its hazard class, safety data sheet and label, and a check that incompatible products are kept apart.
- Safety committee meeting minutes templateMinutes for a safety committee: attendance, nine agenda items, an action log that carries open actions forward, and monthly numbers.
- Environmental compliance audit checklistAn internal environmental audit: 37 questions with what to look for, a findings log with classes and a score by section.
- APQP checklistThe five APQP phases as a checklist: deliverables, owners, due dates, gate reviews and an issues list.
- Out-of-control action plan (OCAP) templateA reaction plan for a control chart: the steps, what each signal means, who to call and a log of events.
- Quality inspection checklistAn in-process and final inspection record: measured characteristics, visual checks, a decision and first pass yield.
- AQL sampling plan templatePick a sample size, read accept and reject numbers, record the defects and decide on the lot.
- MSA study workbookBias, linearity and stability study sheets for a gauge, with the arithmetic done and a guide to which study when.
- Incoming quality control stage sheetA register that shows how much control each purchased part has and plans the move from your dock to the supplier's process.
- Internal audit schedule templateA year of internal audits planned by risk: the programme, the register, the auditors and the findings.
- Approved supplier list templateThe list of suppliers you may buy from, with the evidence behind each, certificate expiry alerts and re-evaluation dates.
- Pest control inspection checklistA pest control walk-round for a food plant, with a log of traps and stations and action levels for each type of device.
- Cleanroom audit checklist33 cleanroom checks split by how often they run (each shift, weekly, per plan, system), a gowning order to watch against, a differential pressure log and a findings log, with a worked week of readings.
- GMP audit checklist for drug manufacturing42 self-inspection checks ordered by the subparts of 21 CFR 211, each with its section, the matching EU GMP chapter and whether it is seen on the floor or in records, graded critical, major or minor, with a worked audit of a packaging line.
- Line clearance checklist28 line clearance checks in six sections (area, equipment, materials, printed materials, documents, coder and vision settings), cleared by the operator and verified by a second person, with a printed-materials reconciliation and a worked example that does not balance.
- ISO 13485 internal audit checklist38 questions on ISO 13485 clauses 4 to 8, each with the FDA QMSR section that brings it in or adds to it, a production floor tab (records, current instructions, training, nonconforming product, CAPA) and a worked audit of a catheter line.
- ISO 22716 GMP audit checklist for cosmetics25 cosmetic GMP checks following the sections of ISO 22716, split into a floor walk (people, premises, equipment, materials, production) and system checks (lab, out of specification, deviations, complaints, change control, audits, documents), with a worked audit of a filling line.
- SSOP template: sanitation standard operating procedureOne sanitation SOP sheet per area or machine (steps, chemical, contact time, PPE, lockout, owner), a 23-check pre-op inspection and a verification log for visual, ATP and micro checks.
- SQF internal audit checklist for food manufacturing54 questions in the two parts of the SQF manufacturing code (system elements and GMP), each group mapped to BRCGS and FSSC 22000, graded Conforms to Critical, with findings, a score and a yearly plan.
- Injection molding defects chart16 molding defects with causes by machine, material, mold and method, first checks, and an Excel defect log with a Pareto.
- ESD audit checklist29 checks for an ESD protected area, with daily tests split from periodic verification, a measurement log and a worked audit.
- Management of change formA change request and review form for a plant: what changes, the hazard review, approvals, pre-startup review, training and close-out.
- Silica exposure control plan templateA written silica plan for general industry: tasks, controls and housekeeping, plus monitoring, medical surveillance, training and a 31-check plan audit.
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A shift handover sheet, a red tag log, a changeover checklist for one machine: if your team uses it on the floor, ask.

